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Bulk fuel installations upgrade in Magadan

Customer: ООО "Aerofuels Magadan"

Location: Magadan, the Magadan Region

Company sector:
Delivery of aviation fuel supply services at the leading Russian airports.

Date of works held:
January 2016 - October 2016

Project:
Bulk fuel installations upgrade in Magadan

The fuel filling station re-design at Magadan Airport was a key project for the Customer at the time of entering into a contract, since the quality and speed of providing services of refuelling both Russian and international air liners depended on the operating of the refueling complex. Filling, storage and into-plane issue must meet the high standards of the Federal Air Transport Agency and The Ministry of Transport of the Russian Federation. In this regard, the Customer approached the choice of the contractor with maximum responsibility.

It was the Saratov Reservoir Factory, the completed facilities of which showed the reliability of our enterprise as a tank manufacturer, and an organization that performes construction and assembly work, including at hazardous industrial facilities.

Our specialists has met the strict constraints of the order: tight deadlines for the performance of work due to the facility location, as well as compliance with the international jet fuel storage requirements.

Main specifications:

  1. Stored product - jet fuel;
  2. VST amount - 2pcs, capacity of each - 1000 m3;
  3. Material - 09G2S-12 according to GOST 19281;
  4. The tank structural elements: bottom, shell, conical frame roof, shell and roof manholes and pipes, skylight, roof platform, stair tower, air termination system, foam proportioner service platforms, brackets of the piping for deluge ring;
  5. Processing equipment: breathing combination valve (KDS) with disk-reflector, tank clap valve, control mechanism of the tank clap valve, floating intake, sampler Extreme-R, siphon valve;
  6. Overall dimensions: diameter 12330 mm, height 8940 mm.
Vertical steel tanks VST-1000 for jet fuel in Magadan

Specific features and complexities of the project

Erection of the vertical tanks for jet fuel storage in Magadan

The tanks erection was carried out in a short time frame due to the weatherization: the necessary temperature schedule for foundation work required completion of the work before the start of sub-zero temperatures.

In this respect, th works on the demolition of the outdated tanks, as well as foundation work began simultaneously with the start of the vertical tanks manufacture.

Due to the remoteness of the facility, combined delivery of steel structures was used: by road, railway and maritime transport.

 

The Saratov Reservoir Plant has completed the work package on the reconstruction of the jet fuel storage tank farm at the bulk fuel installations in Magadan. In the context of cooperation with the leading representative of the fuel filling stations of Russia, we have performed:

  • KM project development for tanks steel structures;
  • manufacture of rolled sheets of shells and bottoms, as well as self-supporting tank conical roofs, stair towers;
  • dismantling of the old tanks;
  • foundation work for new tanks;
  • delivery of the tank steel structures and attachments;
  • vertical steel tanks VST-1000 erection without anchoring (because it is structurally stable);
  • anti-corrosive coating application: polyurethane zinc-rich primer Cinotan, enamel Polyton-UR as a sealing film, a two-container acryl-urethane top coat Polyton-UR (UV).

Thus, the SARRZ manufacturing and engineering departments fulfilled a turnkey project for the reconstruction of the bulk fuel installations, which is the main advantage of cooperation with us.

Сompleted work

KM project development on the two vertical tanks for jet fuel storage
Manufacture of the rolled sheets of shells and bottoms of the vertical tanks
Combined delivery of the steel structures of the tanks to the construction facility
Dismantling of the old tanks and erection of the two new tanks for jet fuel storage
 

Customer`s feedback

Deputy Director General in charge of Manufacturing Pankov V. V.

On behalf of the deputy CEO of OOO "Aerofluels Magadan", let me express my sincere gratitude to You for the efficiency, clarity, timing of manufacture and delivery of vertical steel tanks VST-1000.

Working over the contacts of possible partners, we handled negotiates with other enterprises that produce similar products, but only OOO "Saratov Reservoir Plant"  fully satisfied us in terms of design speed, production time and terms of delivery and, of course, the cost of equipment.

I would like to note the operational excellence of Your company's employees, efficiency, customized solutions and a serious approach to the implementation of the work specification. I would especially like to note the work of the Site Foreman Andrey Vladimirovich Drozdov, who clearly organized the entire process from the moment of dismantling the old tanks to the commissioning of the new ones.

Andrey Vladimirovich came to us on an assignment at the end of March, and left at the end of October.

During this period, five contractors worked simultaneously on the storage territory of OOO "Aerofuels Magadan", but only Your Site Foreman has overcome any difficulty.

He is a sociable, responsible and go-ahead specialist, professionally approaches the execution and organization of the work performed, is demanding of his subordinates and is not indifferent to the allowance of omissions by allied contractors.

We wish you successful development and to hit a new peak in business.
With sincere gratitude and hope for further cooperation.

 

Do you want to get a calculation of designed cost?

In order to find out the cost of the project, SARRZ makes engineering design based on the running conditions and Customer requirements. Information about the project and requirements:

  • may be discussed at +7(8452)250-288
  • may be sent by e-mail zakaz@sarrz.com in a form of a completed Data sheet or technical requirements (capacity, performance requirements, operating medium and its characteristics, operating conditions, general description of the production line)

The Saratov Reservoir Plant performs multiple services for the oil and gas facilities construction. We offer:

  • engineering surveys at oil and gas facilities, including highly dangerous and technically challenging objects
  • the design, project development and authority engineering approval of the oil and gas and chemical facilities construction
  • vertical tanks, vessels, apparatus and other metal structures fabrication
  • manufactured products delivery and installation in accordance with the tie-in design